Medical Cases & Trays Solutions
Over 30 years of specialized expertise in end-to-end design, rapid prototyping, and volume manufacturing for leading MedTech OEMs.
Custom Case & Tray Engineering & Production
Complete In-House Manufacturing Capabilities
Paragon Medical offers a fully vertically integrated CDMO platform for surgical cases and instrument trays. From early feasibility design to final packaging, our global operations streamline supply chain complexity while guaranteeing high precision and sterility compliance.
- Precision CNC machining, sheet metal fabrication, and laser cutting
- Mill, grain, anodized, and custom surface finishing options
- Vacuum thermoforming and high-impact polymer bracket molding
- Custom laser etching, silk screening, and color-coded identification graphics
- Cleanroom assembly, post-production kitting, and final sterile packaging
- Comprehensive Design for Manufacturability (DFM) and V&V testing support
Accelerate Commercialization with Industry-Leading Lead Times
Rapid Prototyping & New Product Introduction (NPI)
Reducing time-to-market is crucial in surgical product commercialization. Paragon Medical combines dedicated prototyping cells with automated production workflows to deliver rapid iterations and reliable volume delivery.
- 2 to 4 Weeks Prototype Lead Time: Fast-track physical sample evaluation
- 8 to 10 Weeks NPI Lead Time: Seamless transition from tooling to commercial launch
- Proactive risk management and design validation to eliminate manufacturing bottlenecks
- Iterative engineering feedback to optimize instrument retention and OR usability
Global Manufacturing Network & Supply Chain Simplification
Multi-Site Redundancy and Risk Mitigation
With state-of-the-art case and tray production facilities positioned across North America, Europe, and Asia, Paragon Medical provides localized delivery with global operational scale. Partnering with a single CDMO for both surgical instruments and cases simplifies your vendor oversight and reduces total landed costs.
- Global manufacturing sites providing dual-sourcing business continuity
- Single-source integration covering implants, instruments, and sterile packaging
- Dedicated Integrated Business Planning (IBP) for reliable vendor-managed inventory
- Regional regulatory compliance support meeting FDA, MDR, and global standards
Elevate Your Brand with Custom Design Engineering
Over 50 Dedicated Design, Quality & Manufacturing Engineers
Our multidisciplinary engineering teams work directly with your R&D staff to build tailored tray layouts customized to your exact instrument geometries. We focus on ergonomic operating room workflow, instrument protection during transport, and brand differentiation in clinical environments.
- Proprietary silicone bracketry and durable stainless steel/aluminum latches
- Optimized steam, ETO, and plasma sterilization steam-penetration patterns
- Custom color anodizing, laser marking, and high-durability graphic overlays
- Full technical dossier support, including drop testing and cleaning validation
ISO 13485 Certified Quality & Sterilization Readiness
Quality at the Heart of Every Delivery
Every surgical case and tray manufactured by Paragon Medical undergoes rigorous quality verification to ensure compliance with global regulatory bodies. Our robust quality management systems guarantee durability across thousands of autoclave sterilization cycles.
- ISO 13485 certified facilities and FDA registered manufacturing sites
- 100% dimensional inspection, weld verification, and finish testing
- Biocompatibility tested materials (Radel®, PPSU, Aluminum, Stainless Steel)
- Full traceability from raw material lot sourcing to final kitting
